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A.O. Smith Water Heater Error Codes Guide

⚡ Quick Answer

Complete A.O. Smith water heater error code guide. Covers Vertex, Voltex, ProLine tankless, and commercial models with fault codes and technician fixes.

A.O. Smith Water Heater Error Codes: Complete Guide

A.O. Smith manufactures one of the widest lines of water heating equipment in North America, including the ProLine, Vertex (condensing), Voltex (heat pump), and Effex (high-efficiency gas) series. Error codes vary by model — this guide covers all major A.O. Smith fault codes.

A.O. Smith Tankless Error Codes (ATI/ATH Series)

CodeDescriptionCommon Cause
E01Ignition failureGas supply, igniter, flame sensor
E02Flame signal lost during operationGas pressure, flame sensor
E03Overheat / high temperature limitScale, low flow, high setpoint
E04Cold water inlet sensor faultSensor failed or wiring
E05Hot water outlet sensor faultSensor failed or wiring
E06Flue gas temperature sensor faultFlue sensor fault
E07Low water flowDirty inlet filter, low pressure
E08Combustion fan faultFan motor or speed sensor
E09Gas valve faultGas valve or wiring
E10Overheat — high limit tripSecond-level overheat protection
E11Scale detector alertScale buildup in heat exchanger

A.O. Smith ProLine Gas Storage — Flash Codes

Standard ProLine and Craftmaster gas storage heaters use LED flash codes:

Flash CountFaultAction
1 flash / 3 secNormal — pilot litNo action needed
2 flashesThermopile voltage < 350 mVClean thermopile, check draft
3 flashesPilot outRelight — check gas supply
4 flashesIgnition failureCheck spark, gas, thermocouple
5 flashesSensor faultTemperature sensor issue
6 flashesThermal switch openScale or high temperature trip
7 flashesGas valve faultGas valve or wiring issue

A.O. Smith Voltex Heat Pump Error Codes

CodeDescriptionAction
E01Low refrigerant / compressor faultCheck refrigerant and compressor
E02High refrigerant pressureCheck condenser coil and fan
E03Fan motor faultCheck fan motor and capacitor
E04Ambient temperature out of rangeOperating range: 37–120°F
E05Compressor overloadCheck amps and refrigerant
E06Control board faultReplace control board
HPHeat pump mode activeNormal display

A.O. Smith Vertex (Condensing Gas Storage) Faults

FaultDescriptionAction
E1Ignition failureGas, igniter, flame sensor
E2OverheatScale buildup — descale unit
E3Flue blocked / combustion air faultCheck vent and combustion air
E4Blower faultCheck combustion blower
E5Gas valve faultCheck valve and gas supply

Most Common A.O. Smith Faults

E03 — Overheat (Tankless)

Scale buildup is the leading cause in hard water areas:

  1. Perform descaling with white vinegar or commercial descaler
  2. Clean inlet filter screen
  3. Lower setpoint — keep below 120°F for safe operation
  4. Check minimum flow rate requirement (0.5 GPM for most models)

2 Flashes — Low Thermopile Voltage (Gas Storage)

  1. Clean the thermopile with fine steel wool
  2. Verify the pilot flame surrounds the thermopile tip
  3. Check for draft problems — wind or negative pressure in the space
  4. Replace thermopile if voltage stays below 350 mV

E01 — Ignition Failure (Tankless)

  1. Verify gas pressure at the unit (3.5 in. w.c. natural gas)
  2. Check igniter spark — should be visible in dark conditions
  3. Clean flame sensor
  4. Check for blocked burner ports

A.O. Smith Parts Reference

PartNotes
ThermopileMatch lead length — most ProLine models use 36”
Temperature sensorsNTC thermistor — model-specific
Condensate trapCheck and clean on Vertex condensing models
Pressure relief valveReplace if weeping — match BTU rating
Anode rodReplace every 3–5 years — extends tank life

Pro tip: A.O. Smith and State Water Heaters are the same products with different labels — parts and service procedures are identical across both brands.


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